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FANUC 0系統(tǒng)的重裝及調(diào)整方法
一、前言
數(shù)控系統(tǒng)由于機床長時間閑置、電池失效、操作人員操作失誤等原因,均會造成數(shù)控系統(tǒng)的癱瘓,在此情
況下必須對數(shù)控系統(tǒng)進(jìn)行重裝和調(diào)整。前不久,我廠從外單位置換回一臺臺灣大岡工業(yè)股份有限公司生產(chǎn)的
TNC-20NT 數(shù)控車床,該數(shù)控車床因長期閑置,所用的 FANUC0 數(shù)控系統(tǒng)已經(jīng)完全癱瘓,機床的數(shù)控系統(tǒng)在啟動后
CRT 不能進(jìn)入 FANUC0 數(shù)控系統(tǒng)正常的工作界面,而顯示出一些奇怪的亂碼。
為了使機床能早日正常運行,我們通過原機床使用單位從機床購買商處拿到了該類型機床的技術(shù)數(shù)據(jù)參數(shù),
對該機床的數(shù)控系統(tǒng)進(jìn)行重裝及調(diào)整。其具體方法如下:
二、啟動數(shù)控系統(tǒng)
由于數(shù)控系統(tǒng)不能正常啟動,并在 CRT 上顯示出亂碼,我們判斷可能是兩種原因引起的。一是由于機床長
期閑置不用,電池耗盡導(dǎo)致程序丟失后的殘余參數(shù)造成;二是數(shù)控系統(tǒng) CNC 主板損壞。
區(qū)別這兩種故障的方法是:在啟動機床數(shù)控系統(tǒng)的同時按下機床面板上的“RESET”和“DELETE”兩個鍵,
若待一會兒后 CRT 上顯示出 FANUC公司的版本號,并出現(xiàn)正常畫面,則系統(tǒng) CNC主板正常。反之則系統(tǒng) CNC 主板
損壞。同時按下這些鍵的功能是清除機床的全部參數(shù),即將因機床長期閑置,電池耗盡程序丟失后的殘余參數(shù)全
部清除,以便重新安裝系統(tǒng)程序。注意,這種方法一定要慎用,除非是數(shù)控系統(tǒng)死機或不能運行。否則將使正常
工作的整個機床數(shù)控系統(tǒng)癱瘓!
三、系統(tǒng)密級型功能參數(shù)的輸入
當(dāng)系統(tǒng)成功啟動后,首先應(yīng)輸入 FANUC 0 系統(tǒng)的密級型功能參數(shù),然后才能輸入機床的其它參數(shù),否則數(shù)
控系統(tǒng)不能工作。具體方法如下:
a、將機床面板上的選擇開關(guān)撥到 MDI 方式;
b、按下“PARAM”鍵,使CRT 上顯示SETTING2 畫面;
c、設(shè)定“PWE=1”,同時將機床面板上的 EDIT KEY 開關(guān)打開;
d、首先輸入901#參數(shù),此時 CRT 上會出現(xiàn) 100#編程報警,用刪除鍵將該報警消除。然后輸入 900#~939
#FANUC0 系統(tǒng)密級型功能參數(shù);
e、回到 SETTING2 畫面,將“PWE=1”設(shè)定為“PWE=0”,同時將機床面板上的 EDIT KEY 開關(guān)關(guān)閉;
f、關(guān)閉機床電源后,重新啟動機床系統(tǒng),現(xiàn)在就可以輸入 FANUC 0 系統(tǒng)的其它機床參數(shù)。
四、系統(tǒng)機床參數(shù)的輸入和調(diào)整
當(dāng)系統(tǒng)功能參數(shù)輸入完畢后,重新按照系統(tǒng)密級型功能參數(shù)輸入的步驟 a~c 操作,至第 d 步時從 000#參
數(shù)開始將機床廠商所給的機床數(shù)據(jù)參數(shù)全部輸入完畢,然后回到 CRT 正常工作畫面。此時一般情況下機床應(yīng)有各
部分的動作了。接下來將機床面板上的選擇開關(guān)撥到 JOG方式下,手動檢查各部分動作是否正常。
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